Cloud-based Manufacturing Execution Systems (MES) software can help process, discrete, and mixed-environment manufacturers of any size to reduce total cost of ownership (TCO) up to 30 per cent, decrease maintenance, and improve security. They are also able to lower CAPEX and operating expenses compared to on-premises implementations.
With MES as a Service, manufacturers can achieve a fast-track to modern manufacturing operations and frontline guidance, enabling connected workers across the enterprise.
By reducing the costs and human power needed to deploy and maintain an MES, any manufacturer can implement an adaptable production system and gain the real-time operations optimisation to support digital transformation, continuous improvement, and lean initiatives.
Fully hosted as a managed service, cloud MES provides companies with the robust, composable no-code technology to improve their operations in real-time, along with the flexibility to deploy in a way that best suits their needs. Manufacturers can decrease maintenance resource overhead and increase performance with the latest features and newest software releases provided quickly through the cloud infrastructure.
With a cloud-based, managed MES solution, manufacturers will no longer have to worry about patching the OS and supporting software; additionally, manufacturers can increase security through software managed at scale including vendor-managed security updates.
Unifying manufacturing product data management across the enterprise
Whether on-prem or cloud, today’s digital transformation can unify manufacturing product information from disparate data systems, transform and organise raw business-oriented information into production-ready formats, and orchestrate the information across factory floor systems at a single site or multiple sites.
Manufacturers need to stay in sync with constant updates to manufacturing product data to provide higher quality and throughput. Digitised manufacturing product data management can enable faster time to market with accurate product data based on unified information mapping data from different systems such as Enterprise Resource Planning (ERP) and Product Lifecycle Management (PLM) into MES.
Accurate product manufacturing data, that is readily available during production execution, decreases waste by about 10 per cent per plant annually from less rework and rejects. It also reduces production delays and compliance issues, leading to approximately 5 per cent improvement in on-time delivery and 1% decrease in compliance-related costs.
Overcoming manufacturing-specific administration challenges
With supply chain issues, more products and/or regulatory standards, production can get out of sync with the latest manufacturing product data, resulting in lower quality, increased waste, and operations headaches.
Digitised manufacturing product data management records and allows users to analyse the updates to manufacturing product data at a given plant. It also stores deviations and comments, recorded as variances, to provide visibility into a plant’s adoption of the changes. This allows manufacturers to decrease quality variability due to ad-hoc modifications as well as the non-productive time and manual efforts trying to execute standard production work.
Companies have been struggling with various manufacturing product data orchestration issues such as spreadsheets with tens of tabs and thousands of rows, paper records that can be inconsistent and overwhelming, and multiple recipe changes that have to be coordinated across production lines. The “new normal” with its supply chain issues has acerbated these traditional challenges as companies are forced to modify recipes to work around shortages.
Digitised manufacturing product data management helps companies solve common challenges such as inefficiencies in production due to inaccurate product data, siloed and custom approaches to product data, compliance risks, and lack of quality standardisation.
For companies that are tired of cobbling together plant systems or manually trying to capture the right product manufacturing data on paper, digitised manufacturing product data management can help increase throughput, reduce waste, and improve quality with the right information at their fingertips.
David Berridge is the senior manager ANZ of GE Digital’s Manufacturing and Digital Plant business.
GE Digital is a Silver Sponsor at the upcoming Modern Manufacturing Expo, where it will showcase its software solutions.
Modern Manufacturing Expo
When: 20-21 September 2023
Where: Sydney Showground, Sydney Olympic Park, Homebush
Website: modernmanufacturingexpo.com
