• Mettler Toledo’s new InLab Max Pro-ISM sensor automatically calibrates and adjusts for temperature variations, minimising the risk of errors that impact product quality. (Source: Mettler Toledo)
    Mettler Toledo’s new InLab Max Pro-ISM sensor automatically calibrates and adjusts for temperature variations, minimising the risk of errors that impact product quality. (Source: Mettler Toledo)
Close×

Precision is paramount in the world of food and beverage production. In the October/November edition of Food & Drink Business magazine, Mettler Toledo examines a recent study which highlights the need for high-quality calibration buffers in maintaining measurement precision.

For a food or beverage manufacturer, every ingredient, every process, and every measurement counts towards the quality of the final product. One often overlooked aspect of maintaining this precision is the calibration of pH meters – an essential tool in ensuring the acidity or alkalinity of food items is just right. But how accurate are the pH buffers used for calibration?

The Calibration Process

Calibration involves using standard solutions – known as buffers – that have a certified pH value. However, not all buffers are created equal. The study compared buffers from various providers to secondary DKD reference standards. The goal was to determine if these commercially available buffers meet the necessary accuracy standards.

With the widely accepted error margin for pH measurements being ±0.05 pH units, any deviation from the specified uncertainty of the calibration buffers can introduce additional, often unnoticed, errors in subsequent measurements. This can lead to significant repercussions in food quality, affecting everything from flavour to safety.

Rigorous Testing

To assess the accuracy of pH buffers, researchers purchased solutions from seven different providers, including Mettler Toledo, all claiming a certified measurement uncertainty of ±0.02 pH units. These were then compared against secondary DKD reference pH standards (with a measurement uncertainty of ±0.003 pH units) under standardised conditions.

Each buffer was tested multiple times using Mettler Toledo’s SevenExcellence S400 meter and its new InLab Max Pro-ISM sensor, ensuring consistency in measurements. Every variable was controlled – temperature, stirring speed, and even the same operator – providing a robust dataset for analysis.

Surprising Discrepancies

The results were telling. Most buffers aligned closely with the linear regression of DKD reference standards, indicating a satisfactory level of accuracy. However, significant deviations were noted for several providers. Specifically, buffers from providers four, five, and six showed discrepancies up to 10 times the certified error limits, raising red flags about their reliability.

In a world where pH measurements are critical for processes such as fermentation, baking, and preservation, these inaccuracies can lead to flavours that are off or even unsafe food products.

Choose Wisely

The findings from this study serve as a critical reminder for food industry professionals: not all calibration buffers are equal. Relying on low-quality buffers can introduce unacceptable levels of error into pH measurements, impacting the reliability of research, quality control, and production processes.

It is vital to evaluate the quality of the commercial standards you use and ensure they conform to recognised standards like DIN/NIST. As the study concluded, a lack of scrutiny in this area could lead to errors of 0.1-0.2 pH units, significantly altering the conditions of food production.

For a dependable pH analysis, always prioritise high-quality calibration buffers. The integrity of your measurements can mean the difference between a successful batch of product and a costly error.

This article first appeared in the October/November 2024 edition of Food & Drink Business magazine. 

Packaging News

Visy has developed a new fibre-based, thermal insulation solution called Visycell, which could help drive the shift away from expanded polystyrene in the food delivery supply chain.

Trading results for the first three months of this calendar year at Pro-Pac Packaging have continued to perform below expectations. The company has now brought in a business turnaround specialist.

The early bird rate for the 2025 Australasian Packaging Conference, to be held on 6-7 May at the Sofitel Sydney Wentworth, NSW, is closing on 4 April.